Analysis of the Ballistic Effectiveness of the Hybrid Composite of Polyurethane and Kevlar 29 with Different Grammages

In this study, the ballistic effectiveness of Kevlar 29 composites was analyzed by combining 400 and 460 GSM grammages with a polyurethane matrix. Plates measuring 300 mm × 250 mm were fabricated using hand lamination and compression techniques, with reinforcement designs consisting of 10, 14, and 18 layers of Kevlar 29 fabric oriented at a 90° angle. Ballistic tests were conducted following the parameters of the NIJ 0108.01 standard, applying five impacts with 9 mm FMJ and 22 (5.5 mm) caliber bullets. Both the composites and pure Kevlar were evaluated. Post-damage visual analysis was conducted on the front and back faces, as well as the interior of the composite, to identify delamination and fractures. The results show that.22 caliber bullets were captured at various stacking levels depending on the configuration, whereas 9 mm bullets penetrated all the plates. Localized fractures and delamination associated with the impacts were observed, highlighting the importance of stacking design and grammage in the material’s energy dissipation capacity.